The sandblasting method, which is used to extend the service life of the products, is applied because the metals are subject to dirt, rust and corrosion over time. The painting process by removing the oil, dirt, rust and corrosion on the metals is carried out by sandblasting method, which prolongs the service life of the products. Our sandblasting process is done with specially manufactured machines called grit. The purpose of the method is to reveal the essence of the metal. The metal must be carefully processed after the sandblasting process. The metal to which the sandblasting method is applied should never be left in a humid environment. After this process, the metals remaining in the humid environment will change color in a short time. After processing the products that will be exposed to oxidation in just a few hours, the metals should be painted immediately. Thus, the contact of metals with air will be eliminated.
Sandblasting Materials
There are many materials used in sandblasting processes. Since these materials differ in structure, they can be used in many different areas. Steel balls used in the sandblasting process are encountered in many places in the industry. It is also applied to products made of stainless steel and products other than metals. Sandblasting materials include steel grit as well as steel shot. The methods applied with grits are also very efficient.
Stainless steel balls and stainless steel grits are among other application materials. The methods that give the best results on steels and metals offer many advantageous sandblasting options. Glass balls are especially applied on surfaces where damage is avoided. Although they have a hard feature in structure, these materials do not leave traces in the area where they are applied. A smooth and satin-like structure is formed in the area where the glass ball is applied. The products also have a beautiful structure in appearance. The most important feature of the glass ball, which is one of the sandblasting materials, is that it does not harm the environment. Glass spheres do not cause any harm to the environment and their effect on human health is not harmful. It is important that they do not enter into chemical reactions on the surfaces they are applied to, both in terms of health and in terms of a good application of the process. Sandblasting processes with glass ball take place in a short time.
Aluminum oxide is also among the sandblasting materials. It is among the products obtained with the purest ratio from sandblasting materials. The material, whose purity level is as high as 99 percent, gains a hard structure with this aspect. Its hard and durable structure helps the product to be used in many industrial areas. The material, which is resistant to high temperatures, is used in every field from the Teflon industry to the automotive industry without any problems. Plastic abrasives are also among the methods used for sandblasting. Ceramic ball and garnet are also among the materials used for these processes and providing positive results. As a system, each product can be used in another industry. In addition, the choice of material in the application made in the branches of industry varies according to the product.
Sandblasting Machines
Special machines are used for sandblasting operations. The sandblasting boiler is among the most used products among the sandblasting machines. The machine, which is usually produced automatically, can provide a capacity of up to 100 liters. The machine with a working pressure of 8 bar has an average weight of 170 kg. Sandblasting is done with this machine in many areas from the ship industry to the glass industry. It has many uses in the automotive industry or metal industry. Efficient results are obtained from the machine in surface roughening or cleaning processes before coating and in decorative shaping processes. It is a mobile product with machine wheels.
The sandblasting cabin is also among the washing machines. The machines, which are generally produced from black sheet, are extremely resistant to impacts and scratches as an external structure. The machine, which has covers on both sides, has an ergonomic structure. The inside of the cabinet and its covers are produced by being coated with rubber to be resistant to abrasion. The machine is delivered with a boron carbide blasting nozzle that allows long-term use. The cabinets can be shaped according to the sandblasting methods according to the user's needs. Cabins become extremely useful with rail, stand or mixer structures and many more nozzle mountings.
The sandblasting chamber, which is among the sandblasting materials, is also among the products required in the processes. This machine is especially used when the materials to be sandblasted are large. Sandblasting chamber is used in parts that are different from standard parts. The machine has been specially designed to provide a large working area. It offers a comfortable working in a wide area. The most beautiful feature of the machine is that it does not harm the user and the environment during operation. It offers the convenience of working in a safe environment. In addition, work efficiency is increased in the best way with the sandblasting room. The machine saves energy, consumables and time.
Among the sandblasting machines, there is also a drum sandblasting machine. The machine is very useful for sheet metal parts coming out of the press. In these parts, the necessary preparations before paint and rubber coating are made with this machine. These machines are also very useful in aluminum injection casting and brass forging cleaning. Drum blasting machines are also used in removing the tension of compression springs and removing scale from hot forged parts. Old parts are overhauled in the best way with these machines.
One of the sandblasting machines is the suspended sandblasting machine. The machines consist of main body turbines, hanger, separator, elevator and filter. The machines to be sandblasted in the machine are attached to the hanger material. The hanger starts to rotate inside the machine. Launching is done with the help of turbines on the rotating suspension. Sandblasting is done with steel granule in the machine. After the steel granules poured on the bottom of the machine with the process, they are transported to the separator by spirals and elevators and rubber scoop system. With the sieve in the separator, the steel granule is purified from the sand. In this way, the sandblasting process is realized. Products are produced specifically for needs. There are also spare parts and equipment in the machines.
How is the Sandblasting Method Applied?
In blasting operations, blasting sand comes into contact with high pressure. Thus, the products to be sandblasted hit the metal surface. During impact, the sand abrades the metal surface at a micro level. Apart from abrasion, oil, dirt or rust on the surface are also removed with this method. The process prepares the surfaces for paint application. Sandblasting processes are also carried out mobile in open areas. At the same time, thanks to the sandblasting boilers, the process is also applied in moments such as the shipyard. The sandblasting process is also easily applied for large parts as parts. There are economical machines in the sandblasting method to be applied for medium-sized parts and small parts.
With sandblasting cabins or sandblasting rooms, sandblasting is possible for every product from large to small. Sandblasting processes also take place automatically. In general, sandblasting is done because cutting or welding operations will be done on the products. The sandblasting process is used for many products. In general, sandblasting can be applied for steel and metal products. However, the system can be used easily in many products that vary according to industry and sector. For each process, there is sandblasting sand that is resistant to temperature and hardness. Selection is made for the system and the products to be used. After the selection, the application process starts.